Organic Fertilizer Disc Granulator Machine

Organic Fertilizer Disc Granulator Machine also know Organic Fertilizer Pan Granulator or Pan Pelletizer is engineered to transform raw organic materials into uniform, highly marketable spherical pellets.
Email: gexinfertilizer@gmail.com
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Maximize your organic fertilizer production yield with our industrial-grade Organic Fertilizer Disc Granulator Machine. Whether you run a commercial agricultural enterprise or are setting up an eco-friendly waste recycling plant, our organic fertilizer granulating machine provides the reliability, throughput, and structural integrity needed to optimize your production line.

How the Disc Granulator Works

Understanding the disc granulator working principle is essential for optimizing your pelletizing process.

  • Material Feeding: Raw composted material (such as chicken manure, cow dung, or bio-waste) is uniformly fed into the rotating pan of the Organic Fertilizer Disc Granulator (Pan Pelletizer).
  • Centrifugal Stratification: As the pan rotates at an optimized speed and tilted angle, the centrifugal force pushes the powder material upward along the rim of the disc pelletizer, while gravity pulls it back down.
  • Liquid Spray Integration: An overhead atomizing spray system introduces water or a liquid binder. The moisture causes the fine particles to adhere to one another, forming small seed nuclei.
  • Spherical Growth & Rolling: As the disc continues its steady rotation, these nuclei roll repeatedly across the powder bed, collecting more material in layers like a snowball.
  • Automatic Classification Discharge: Once the pellets reach the target size and weight, causing them to automatically overflow from the lower edge of the pan granulator, ready for the drying stage.
Small-Scale Laboratory Disc Granulator
Small-Scale Laboratory Disc Granulator
Organic Fertilizer Disc Granulator
Organic Fertilizer Disc Granulator

Key Organic Fertilizer Pan Granulator Advantages

Our pan disc granulator is engineered to solve the common operational pain points of fertilizer manufacturers.

93%+ Superior Granulation Rate

The granulation disc angle of our equipment adopts an integral arc structure, ensuring that the granulation rate can reach over 93%.

Robust & Durable Construction

This machine features highly uniform granulation, a premium molding rate, exceptionally smooth operation, heavy-duty durability, and an extended operational service life.

High-Reduction Transmission System

Equipped with premium hardened reduction gears and flexible drive belts. The main gear undergoes high-frequency quenching treatment, doubling its operational wear resistance and extending its service life.

Adjustable Operational Angles

The pan angle can be adjusted easily between 35° and 55° via a robust worm-gear assembly, allowing operators to fine-tune the pellet sizes depending on material characteristics.

Organic Fertilizer Disc Granulator MachineTechnical Parameters

We provide a comprehensive range of models, from a small-scale laboratory disc granulator for R&D testing to massive high-capacity industrial units to match your specific production demands.

Disc Granulator Processing Capacity
Model Processing capacity (kg/h) Power(kw) Disk diameter (mm) Size(L*W*H)(mm)
YPZL500 30-50 0.75 500 680*560*900
YPZL1000 300-500 1.5 1000 150*140*1700
YPZL1500 500-1000 4 1500 2000*1600*2000
YPZL2000 1000-1500 5.5 2000 2300*2300*2400
YPZL2500 1500-2000 7.5 2500 3400*2500*3100
YPZL3000 2000-3000 11 3000 3600*2500*3200
YPZL3200 3000-3500 15 3200 3700*2250*3400

(Note: Customized specifications for the disc granulator for sale are available upon request.)

Ready to Upgrade Your Fertilizer Production Line?

If you are looking for a reliable disc granulator for sale, get a competitive disc granulator machine price from Gexin Heavy Industry, an organic fertilizer granulating machine manufacturer, today!

Contact Us

1. What raw materials do you plan to process? (e.g., poultry manure, sludge, food waste)

2. What is your expected daily or annual capacity? (e.g., 5 tons/day, 30,000 tons/year)

3. Do you need a single machine or a complete organic fertilizer production line?

Why Choose Gexin Organic Fertilizer Equipment Manufacturer?

✅ 24-Hour Quick Response: Our sales engineers reply within 1 business day.

✅ Customized Layout Design: 3D/CAD drawings tailored to your factory space.

✅ Factory-Direct Pricing: No middleman, best value for high-quality machines.

Frequently Asked Questions (FAQ)

Q1: What materials can be processed by the Compost Fertilizer Disc Granulator?

A: Our pan pelletizers are highly versatile. They are ideal for processing various organic wastes into bio-fertilizers, including animal manure (functioning perfectly as a manure disc pelletizer for chicken, cow, or pig manure), straw compost, sewage sludge, humic acid, and organic industrial by-products.

A: The final pellet diameter can be easily customized by adjusting three key variables: the inclination angle of the disc (35°–55°), the rotational speed of the pan, and the volume of liquid binder sprayed. A lower angle extends the rolling time, creating larger granules.

A: The disc granulator machine price is primarily influenced by the pan diameter (model capacity), motor/reducer brand specifications, and the raw materials used for construction (e.g., standard carbon steel vs. anti-corrosive linings).