Email: gexinfertilizer@gmail.com
Complete Chicken Manure Organic Fertilizer Production Line Solutions
Gexin Heavy Industry deliver complete, fully automatic chicken manure fertilizer plants designed around your raw material reality and market goals.
Whether you are looking for a small scale chicken manure fertilizer plant for a local farm or a commercial poultry manure fertilizer production line, Gexin Heavy Industry provides engineered solutions that guarantee high-quality granular fertilizer output.
Raw Material Analysis
Before any equipment is selected, a deep understanding of fresh poultry excreta is critical. Getting this stage right determines the efficiency of the entire poultry manure fertilizer production line.
Fresh Chicken Manure
Chicken Manure Fertilizer
Initial Moisture Content: Fresh chicken manure typically contains 70%–80% moisture. For optimal composting, this must be adjusted to 55%–60% by mixing it with dry carbon-rich materials (like straw, sawdust, or rice husks).
C/N Ratio (Carbon to Nitrogen): Chicken manure is extremely rich in nitrogen. The ideal C/N ratio for composting is 25:1 to 30:1.
Temperature Control: During fermentation, our poultry manure aerobic composting machine ensures the compost pile reaches 60°C–70°C (140°F–158°F) for 3 to 7 days.
Having these numbers in your hand allows us to size the correct chicken manure fermentation equipment and poultry manure aerobic composting machine for your facility.
Complete Chicken Manure Organic Fertilizer Production Process
As a premier organic fertilizer production line manufacturer, Gexin Heavy Industry design and manufacture a complete chicken dung fertilizer production line that is fully integrated, from raw waste reception to bagged fertilizer.
Step 1: Solid-Liquid Separation & Pre-Dewatering
Fresh chicken manure passes through a chicken guano processing equipment, dropping moisture from 80% to roughly 55%–60%.
Step 2: Composting and Fermentation
The foundation of a complete chicken dung fertilizer production line is effective fermentation. We utilize advanced chicken manure fermentation equipment, such as windrow compost turners or enclosed fermentation tanks. This chicken manure composting and granulation equipment rapidly decomposes the organic matter, removing moisture and neutralizing odors.
-
Crawler Type Compost Turner
Crawler Type Compost Turner Also known “windrow compost turner”, “tracked compost turner”, or “self-propelled windrow turner”,…
-
Groove Type Compost Turner
Designed for efficient fermentation and turning, the groove type compost turner processes a wide range of…
-
Chain Plate Type Compost Turner
Chain Plate Type Compost Turner engineered specifically for deep-trench aerobic fermentation, this machine drastically reduces fermentation…
Step 3: Crushing and Mixing
Cured compost is fed into a high-speed semi-wet crusher. Oversized pieces or contaminants are removed with a rotary screener. During the mixing phase, you can add humic acid, beneficial bacteria, or NPK elements to customize your fertilizer formula.
Step 4: Granulation (Pelletizing)
This is the core of the chicken manure pellet production line. Depending on your production scale and pellet shape preference, you can choose:
Rotary drum granulator or disc pan granulator for large-scale round pellets
Flat die pelletizer or ring die pelletizer for compact, cylinder-shaped granules
For beginners, we supply a mini chicken dung fertilizer pelletizer that fits small farms and pilot projects perfectly.
-
Vertical Semi-Wet Material Crusher
Vertical Semi-Wet Material Crusher developed for bio-organic fermentation and composting systems, easily processes raw inputs with…
-
Organic Fertilizer Disc Granulator Machine
Organic Fertilizer Disc Granulator Machine also know Organic Fertilizer Pan Granulator or Pan Pelletizer is engineered…
-
Rotary Drum Granulator Machine
Our rotary drum granulator machine is highly versatile and optimally designed for both cold and hot…
Step 5: Drying and Cooling
Wet granules (still up to 30% moisture) pass through our chicken waste drying and granulating line. They are fed into a rotary dryer, Immediately after drying, the granules enter a rotary cooler to reduce the temperature and increase hardness.
Step 6: Screening and Coating
The pellets pass through a rotary screener. Uniform granules proceed to the coating machine to enhance their appearance and prevent nutrient loss, while oversized or undersized pellets are routed back to the crusher for reprocessing.
Step 7: Automated Packaging
To finalize the fully automatic chicken manure fertilizer plant setup, the finished organic fertilizer is weighed and bagged automatically, ready for market distribution.
Final Product Specifications — Premium Organic Fertilizer
A well-run commercial poultry manure fertilizer production line consistently delivers granules that meet international organic fertilizer standards.
Chicken Manure Pellets
Organic Fertilizer Granules
Why Choose Gexin Heavy Industry as Your Partner?
When evaluating the chicken manure organic fertilizer production line price, smart investors look beyond the initial price tag to operational efficiency, machine lifespan, and comprehensive support.
Direct Manufacturers
Our factory specializes in organic fertilizer systems. Everything from the chicken dung fertilizer making machine to the full control system is designed and built in-house.
Transparent Cost & Price
The chicken manure organic fertilizer production line cost depends on capacity, automation level, and granulation method. We provide a detailed quotation covering every single component.
Customizable Capacity
From small scale chicken manure fertilizer plant to commercial poultry manure fertilizer production line — including the popular 10 ton per hour chicken manure fertilizer plant for regional processing centers.
Cost-Effective Operations
By utilizing advanced energy-saving technology in our chicken manure fertilizer pellet making machine, we significantly reduce your ongoing chicken manure organic fertilizer production line cost.
Comprehensive Machinery Portfolio
We provide every piece: chicken waste fertilizer pellet machine, chicken manure fermentation equipment, poultry manure aerobic composting machine, crushers, mixers, rotary dryers, coolers, and intelligent packaging stations.
Turnkey Poultry Manure Fertilizer Plant Setup
We take full responsibility from layout design, poultry manure fertilizer production line manufacturing, on-site installation, operator training, through to the production of your first qualified pellet.
Take the Next Step
Contact Gexin Heavy Industry today, Tell us your daily manure volume, available space, and target market, and we will engineer a chicken manure organic fertilizer production line that fits your reality — including a detailed cost breakdown, flow sheet, and 3D layout.
Contact Us
1. What raw materials do you plan to process? (e.g., poultry manure, sludge, food waste)
2. What is your expected daily or annual capacity? (e.g., 5 tons/day, 30,000 tons/year)
3. Do you need a single machine or a complete organic fertilizer production line?
Why Choose Gexin Organic Fertilizer Equipment Manufacturer？
✅ 24-Hour Quick Response: Our sales engineers reply within 1 business day.
✅ Customized Layout Design: 3D/CAD drawings tailored to your factory space.
✅ Factory-Direct Pricing: No middleman, best value for high-quality machines.
