Complete Bio Organic Fertilizer Production Line

Bio Organic Fertilizer Production Line

Gexin Heavy Industry bio organic fertilizer production line manufacturer, we design complete, turnkey solutions tailored to your specific capacity requirements.
Email: gexinfertilizer@gmail.com
WhatsApp: +86 15803719296

Whether you are building a small-scale organic fertilizer plant or a large-scale bio organic fertilizer production line, Gexin Heavy Industry can meet your needs.

Processing Raw Materials

Organic waste to fertilizer production line thrives on versatility. Our systems are engineered to process a wide variety of organic materials, efficiently breaking them down into rich compost:

Sheep Manure

Sheep Manure

Cow Manure

Cow Manure

Chicken Manure

Chicken Manure

River Sludge

River Sludge

Crop Straw

Crop Straw

Sugarcane Bagasse

Sugarcane Bagasse

Animal Manure: Chicken manure, pig manure, sheep manure, and a dedicated cow dung organic fertilizer production line setup.

Agricultural Waste: Crop straw, soybean meal, cottonseed meal, and mushroom residues.

Industrial Waste: Vinasse, biogas residue, vinegar residue, and sugar pomace.

Municipal Sludge & Household Waste: River sludge, food waste, and urban green waste.

Final Products

Depending on your market needs, our Bio-Organic Fertilizer Manufacturing Plant can produce two main types of finished commercial fertilizers:

Organic fertilizer powders and granules
Organic fertilizer powders and granules

Powder Organic Fertilizer: Ideal for direct soil conditioning and rapid nutrient release.

Granular Organic Fertilizer: Perfectly spherical, moisture-resistant granules that are easy to store, transport, and apply via mechanized farming equipment.

Complete Bio Organic Fertilizer Production Process Flow

Our Compost Fertilizer Production Line is fully automated and designed for seamless operation from raw material intake to final packaging.

Fermentation & Composting

The foundational step. Raw materials are gathered in trenches or windrows. A compost turner aerates the material, accelerating fermentation and eliminating harmful pathogens and weed seeds.

Crushing

Once composted, the material passes through a semi-wet material crusher to break down large lumps into a fine powder.

Mixing

The crushed compost enters the organic fertilizer mixer machine, where beneficial bio-bacteria, NPK elements, or other additives are uniformly blended.

Granulation

The core of the organic fertilizer granulation production line. The mixed powder is fed into a granulator to form uniform, dense spheres.

Drying & Cooling

Fresh granules have high moisture. The rotary dryer removes excess water, while the rotary cooler brings the temperature down for structural stability.

Screening

A rotary screening machine separates the perfect granules from oversized or undersized particles (which are returned for re-granulation).

Coating & Packaging

Finished granules are coated to prevent caking and then weighed and bagged by an automated packing scale.

Scalable Organic Fertilizer Plant Solutions

We offer scalable solutions to fit any bio organic fertilizer factory.

5000 tons TPY Powder Organic Fertilizer Production Line Solutions
30000 tons TPY Powder Organic Fertilizer Production Line Solutions
100000 tons TPY Powder Organic Fertilizer Production Line Solutions

Advantages of Our Organic Fertilizer Production Line

✅ Complete Solution

From raw material testing, factory layout design, equipment manufacturing, onsite installation, to operator training – you get a turnkey Bio-Organic Fertilizer Plant.

✅ Advanced Granulation Technology

Our organic fertilizer granulation production line uses patented new-type granulators. For those needing specific organic granular fertilizer making machine configurations, we provide disc, drum, and extrusion options.

✅ Cost-Effective Operations

By optimizing energy, we ensure the overall bio organic fertilizer production line cost remains highly competitive, yielding faster profitability.

✅ Robust Durability

Critical components are forged from anti-corrosion, wear-resistant carbon and stainless steel to withstand the harsh, acidic environment of organic waste.

Core Organic Fertilizer Equipment

To build a reliable Bio-Organic Fertilizer Production Line, you need heavy-duty, precision-engineered organic fertilizer machine units:

Compost Turners: Windrow, crawler, and groove types for rapid aerobic fermentation.

Crushing & Mixing: High-moisture material crushers and horizontal organic fertilizer mixer machine units.

Granulation: Every organic granular fertilizer making machine we produce (Disc, Drum, or Flat Die) is tested for high pelleting rates.

Ancillary Equipment: Conveyor belts, rotary dryers, coolers, and automated bagging systems.

As a dedicated organic fertilizer manufacturer of heavy equipment, every Bio-Fertilizer Production Equipment piece leaving our facility undergoes strict quality control.

Global Success Cases

Gexin Heavy Industry has successfully installed turnkey projects across the globe.

Contact Us

1. What raw materials do you plan to process? (e.g., poultry manure, sludge, food waste)

2. What is your expected daily or annual capacity? (e.g., 5 tons/day, 30,000 tons/year)

3. Do you need a single machine or a complete organic fertilizer production line?

Why Choose Gexin Organic Fertilizer Equipment Manufacturer？

✅ 24-Hour Quick Response: Our sales engineers reply within 1 business day.

✅ Customized Layout Design: 3D/CAD drawings tailored to your factory space.

✅ Factory-Direct Pricing: No middleman, best value for high-quality machines.

Frequently Asked Questions (FAQ)

1. What is the estimated bio organic fertilizer production line cost?

The total investment varies based on capacity, raw materials, and the level of automation. A simple powder line is highly affordable, whereas a fully automated 100,000 T/Y granular line requires a larger initial investment. Contact us for a precise layout and quote tailored to your budget.

Look for a supplier with their own manufacturing facility, a proven track record of successful global installations, and comprehensive after-sales service (including installation, operator training, and spare parts availability).

Prices depend heavily on the granulator type (e.g., disc vs. rotary drum) and capacity. Because we manufacture our equipment in-house, we offer factory-direct pricing that cuts out the middleman, providing the best value on the market.

Yes. A dedicated cow dung organic fertilizer production line requires specific moisture control. Fresh cow dung typically has a high water content, so we adjust the composting and drying phases to ensure perfect granulation without clogging the machinery.

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