Email: gexinfertilizer@gmail.com
Client’s invested in a 10000 TPY powder organic fertilizer production line in China. Gexin Heavy Industry won the contract as the turnkey manufacturer, bringing deep experience in complete organic fertilizer production line projects.
The Client’s Challenge
Client’s team needed an efficient powder organic fertilizer plant setup capable of processing everything into fine powder fertilizer with an annual capacity of 10,000 tons. The target specification was a dry, uniform powder—moisture ≤20%, fineness 30–50 mesh—suitable for direct application and blending. Key hurdles included:
Manure moisture up to 72%, demanding robust composting before crushing.
Limited technical know‑how in organic fertilizer manufacturing on site.
A tight budget requiring a cost‑effective yet fully functional complete organic fertilizer production line.
A wish to leave room for a future granulation add‑on.
Gexin Heavy Industry’s Custom-Engineered Solution
After analyzing the raw material and site layout, Gexin Heavy Industry designed a 10000 TPY powder organic fertilizer production line centered on simple, heavy‑duty machinery. The flow included:
Aerobic composting
Two fermentation grooves (each 40 m L × 3 m W) equipped with a groove‑type compost turner (15 kW). With regular turning and C/N ratio control, the manure matured in 18–22 days, killing pathogens and dropping moisture to around 35%.
Crushing and screening
A semi‑wet material crusher pulverized the dried compost. A rotary drum screening machine then grades the material to consistent 30–50 mesh powder.
Mixing and packing
A horizontal mixer allows optional blending with beneficial microbes or trace elements to create bio‑organic fertilizer. Finished powder drops into a dual‑scale automatic packing scale that fills 25–50 kg bags.
Conveying
Skirted belt conveyors link all stages, minimizing spillage.
The powder organic fertilizer processing equipment line design throughput of 4–5 tons per hour—comfortably hitting the 10,000‑ton annual target on two shifts. Because the layout is straightforward and energy‑efficient, the small organic fertilizer production line cost stayed well inside the client’s budget.
Smooth Implementation and Measurable Results
Installation took 30 working days with virtual remote support. Since full commissioning in early 2024, the 10,000 tons/year powder organic fertilizer production line in China has run without major stoppage.
“Switching from raw manure to value‑added powder fertilizer lifted our per‑ton revenue by over 120%,” reports the plant director.
Ready to Build Your Own Powder Organic Fertilizer Plant?
This successful 10000 TPY organic fertilizer production line in China demonstrates that turning livestock waste into premium powder organic fertilizer is both environmentally sound and highly profitable.
If you are planning a powder organic fertilizer project—in China, Southeast Asia, Africa, or South America—contact Gexin Heavy Industry today for a tailored quotation.
