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When a prominent organic fertilizer producer in Southeast Asia planned to expand its composting capacity, they invested in a 9.7m organic fertilizer wheel-type compost turner from Gexin Heavy Industry.
Customer Background & Production Challenge
The customer operates a facility processing 150,000 tons of chicken manure and agricultural waste annually. Their existing groove-type composting system had a working width of 9.7 meters but suffered from uneven turning. They needed a robust, wide-span compost turning machine capable of deep aeration and consistent mixing—a requirement perfectly matched by the 9.7m wheel-type compost turner.
Why the Customer Chose Gexin’s 9.7m Wheel-Type Compost Turner
The team evaluated multiple heavy-duty compost turner manufacturers. Gexin Heavy Industry stood out because of their proven experience in custom-building large-scale organic fertilizer wheel-type compost turners. It could process windrows up to 2 meters deep and 9.7 meters wide in a single pass, ensuring every particle received oxygen.
Addressing the Customer’s Real Pain Points
The client reported that the turning frequency could be reduced from daily to every two days while still maintaining optimal temperature (60–70°C). It also eliminated the need for secondary groove type compost turner operations, streamlining the whole line.
Performance Results and Long-Tail Benefits
After three months of continuous operation, the 9.7m organic fertilizer wheel-type composting machine demonstrated outstanding results:
Fermentation cycle shortened from 28 days to 17 days.
Volatile solid degradation improved by 32%.
Fully automatic operation enabled one worker to manage the entire 90-meter-long groove.
Final organic fertilizer product had uniform moisture content below 25%, meeting stringent export standards.
Genuine Client Feedback
The production manager commented, “We were worried that installing a 9.7m organic fertilizer wheel-type composter would be complex, but Gexin’s team made it look easy. The machine runs smoother than expected, and the support for our specific 9.7-meter span was impressive. Our yearly output has jumped 45% without adding extra fermentation lanes.” Such feedback reinforces the real-world reliability of Gexin’s large wheel compost turner for high-capacity organic waste recycling.
Why This Case Matters for Organic Fertilizer Manufacturers
As a comprehensive manufacturer, Gexin provides supporting groove type composting equipment and full organic fertilizer production lines, ensuring seamless integration for any large-scale operation.
Ready to Scale Up Your Composting Line?
If your project requires a heavy-duty 9.7-meter organic fertilizer wheel-type turner, or even wider custom spans, contact Gexin Heavy Industry today.
